It’s common knowledge today that multi-layer lamination is one of the most effective solutions for various applications. Critically, it allows you to combine several layers of materials to achieve different goals. This can include improving strength, providing electrical insulation, boosting thermal performance, and optimising costs. There is big demand for laminating services, including growth in significant markets like die cut lamination sheets. We want to have a closer look at that here, so read on to learn more.
What it is?
Lamination sheets can feature an almost endless combination of different materials. As a result, you can customise them to suit your needs. Die cutting is an advanced technique to cut complex shapes out of the sheet, including curves, holes, and more. Using a bespoke die to suit the project, it ensures close tolerances and accurate repeatability.
Drivers
Die cut lamination sheets are great for a number of applications in various industries, including gaskets and seals. However, the big growth at the moment is driven by the electrical and electronics sectors. Laminating services are excellent here.
By far the biggest growth area is insulation for lithium-ion battery cells and modules. They are the most common type of batteries in the world now, ideal for EVs, portable electronics, and renewable energy systems. In fact, more and more gigafactories are being built around the world to mass produce them. However, the cells and modules need electrical and thermal insulation. Die cut laminate sheets are ideal, offering precision to suit different battery architecture. Additionally, they can allow easy stacking and reduce defects.
Demand is also growing for electrical motors and transformers, particularly for renewable energy, vehicles, and modern industrial equipment. Die cut laminate sheets are great for the same reason as lithium-ion batteries; they can provide effective electrical insulation. On top of that, they can improve the structural integrity. Demand is growing because of industrial and infrastructural upgrades.
Finally, there is busbar and capacitor insulation. Laminating services are again outstanding for projects. You can use bespoke laminate sheets and die cutting to create fantastic insulation. They can work for power electronics and automotive powertrains.
Regions
Notably, the bulk of the demand is from the Asia-Pacific region. It is the biggest hub for electrical manufacturing in the world, including EVs and much more. So, it may not come as a surprise that the region accounts for 75-80% of the global demand for die cut laminate sheets.
It’s important to note though that other regions are investing to close the gap. This includes more gigafactories in North America and Europe. The goal is to increase the production of batteries and other key parts to reduce reliance on imports.
A great partner for laminating services
Lamination and foiling is an area we’ve been specialising in for a long time. We know how fantastic laminates and foils can be; they can offer a wide array of benefits. That is why the applications seem to be growing all the time.
We provide a variety of laminating services, foiling, and self adhesive tapes. So, if you need help, speak to us.